Ultimate Ceramic Coatings - NSW Australia

Ultimate 1001
Sprayable Reinforced Protective Composite

Ultimate 1001 two part, high solids, high build polymer resin coating reinforced with abrasion resistant fillers for protection of steel, concrete and fiberglass against corrosion.

Uses and Properties:

• High Build reinforced Abrasion Resistant Coating.
• Suitable for seawater immersion.
• Surface tolerant self priming top coat.
• Up to 500 microns in one coat.
• Compatible with prepared damp surfaces.
• Can be overcoated with a wide range of topcoats where UV resistance is required.
• Resists high humidity and moisture.
• Can be used on insulated pipe to 218oC.
• Suitable for incidental food contact: (USDA approved)
• Suitable as a tank lining for potable water (NSF Standard 61 CLD230).

Applications:

For the protection of steelwork and steel structures in severe environments, including marine structures, petroleum processing and storage facilities and other heavy industrial facilities. On offshore platforms, ULTIMATE 1001 is suitable for use in splash and tidal zones, under deck areas and helidecks as well as sub-sea facilities.

Contact us for more information about Ultimate 1001.

Ultimate 1601
High Gloss, All Purpose Protective Coating

Ultimate 1601 two part, high solids, high build surface tolerant polymer resin coating for protection of steel, concrete and fiberglass against corrosion.

Uses and Properties:

• Surface tolerant, self priming or suitable for application directly to most existing coatings.
• Suitable for application directly to ultra high pressure hydro blasted surfaces.
• Suitable for application directly to whip blasted or acid etched concrete.
• Tolerant of prepared damp but not wet surfaces.
• Encapsulates adherent rust remaining on prepared surfaces.
• Can be overcoated with a wide range of topcoats where UV resistance is required.
• Low temperature cure down to 0oC.
• Fast drying times, recoat in 4 hours at 20oC.
• Suitable for incidental food contact: (USDA approved)
• Suitable as a tank lining for potable water (NSF Standard 61 CLD230), selected colours only. Also suitable for salt water.

Applications:

For the protection of steelwork and steel structures in industrial facilities, bridges, tank exteriors, marine exposures, offshore, oil refineries, mines and smelters, pipework, warehouses and industrial factories. Also suitable for protection of concrete and as a finish for floors.

Contact us for more information about Ultimate 1601

Ultimate 1202
Backing Paste, with outstanding Adhesion to Concrete, Metal and Fiberglass

A backing paste used for mechanical bonding to wear plates and tiles. Has extreme tensile and adhesion strength 5,000PSI. Also available for extreme chemical environments.

Phoscrete

Stronger: Early and Ultimately:
Phoscrete achieves substantially higher early strengths and substantially higher ultimate strengths than any other concrete repair materials. Phoscrete can usually be exposed to rubber tyre traffic in minutes.

Bonds Permanently To Concrete:
Phoscrete chemically bonds to existing concrete creating a permanent repair.

Resists Freeze-Thaw Cycling:
Phoscrete has very low porosity, so even when exposed to freeze-thaw cycling, Phoscrete repairs stand up to drastic temperature changes.

Inhibits Rusting:
Phoscrete actually inhibits rusting of reinforcing steel or rebar. Phoscrete is excellent for repairing deteriorated concrete, and for anchoring machinery or posts.

Easy and Accurate mixing:
The two components are pre-measured in bags and jugs for easy and accurate mixing. Mixing the two components causes an exothermic reaction. Phoscrete can be mixed and installed at various ambient temperatures.

Controlled Setting:
Phoscrete Concretes normally do not require curing. The curing process is finished after the exothermic reaction is complete. Depending on installation requirements, Phoscrete formulations are available with a wide range of settings and curing characteristics.

Contact us for more information about Phoscrete

FurnasCote:

Long lasting protective coating for assets and equipment subjected to extreme temperatures. Furnascote is used in all applications where thermal shock resistance, corrosion resistance and a gas tight surface are required. Furnascote will resist molten metals, ceramic droppings, metal slag, metal dross and alkali attack up to 1910 degrees C.

Thermbond Formula Series:

Easy and Accurate Mixing:
The two components are pre-measured in bags and jugs for easy and accurate mixing. Mixing time for most products is less than 1 minute. Thermbond eliminates the waiting time required when using other materials to “Wet Out”.

Controlled Setting:
Thermbond Refractories normally do not require curing. The curing process is finished after the exothermic reaction is complete. Depending on installation requirements and ambient conditions, Thermbond formulations are available with a wide range of setting and curing characteristics.

Fast Dry-out and Heat-Up:
Thermbond Refractories are less susceptible to explosive spalling during dry-out and heat-up than cement-bonded materials that mix with water. Depending on lining thickness and configuration, linear heat up rates of 260 degrees C per hour, with no holds, can be achieved with Thermbond.

Thermal Shock Resistance:
Compared to cement-bonded materials, Thermbond Refractories demonstrate a lower modulas of elasticity at high temperatures. Because of low thermal expansion, high thermal conductivity, high fracture energy, and high strengths, Thermbond is resistant to spalling under the stress of repeated thermal cycling.

Bonds permanently to existing refractories:
Thermbond chemically bonds to itself and other fired refractories, creating strong repairs with no laminations. Thermbonds unique bonding capability allows less tear out, fast repairs, and more time in production.

Non wetting:
Thermbond has unsurpassed non-wetting characteristics in molten contact, even at elevated temperatures. With less build-up, Thermbond users spend less downtime for cold cleaning.

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ThermalCoat 300:

ThermalCoat 300 is suitable for a wide range of applications in the non-ferrous, light metals and ferrous melting industries. It can be applied to a variety of porous and non-porous materials including metals, graphite and ceramics.

ThermalCoat 300 has been specially formulated to produce a very durable refractory barrier that protects refractory materials and metal tools against molten metal and slag attack.

ThermalCoat 300 is also highly effective as a release agent enabling easy removal of solidified metal and dross from ingot moulds, carrying ladles, tundishes, launders, dies, refractories and tools.

ThermalCoat 300 can be applied by brushing, dipping, spraying or swabbing. A long lasting ceramic coating is formed when the thoroughly air-dried coating comes in contact with molten metal etc. Alternately the ceramic coating can be developed by torch drying and preheating.

Ultimate 1101, Wear Resistant Trowellable composite

Ultimate 1101 is a tough and abrasion resistant trowellable paste for use in extremely aggressive wear and abrasion applications. A special combination of diamond like hardness materials within an engineered resin system ensures ultimate performance when applied to chutes, slurry lines, elbows and any other assets subjected to excessive wear.

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Ultimate 1201HD, Heavy Duty, Wear Resistant, Trowellable Composite

Ultimate 1201HD is a tough and abrasion resistant trowellable paste for use in extremely aggressive wear and abrasion applications. A special combination of diamond like hardness materials within an engineered resin system ensures ultimate performance when applied to chutes, slurry lines, elbows and any other assets subjected to excessive wear.

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Ultimate CR98
Reinforced Composite Protective Coating, with extreme Chemical Resistance

A 2 part 100% solid novalac system ideal for extremely harsh chemical and solvent resistant applications. Including 0-98% Sulphuric Acid under full immersion conditions, providing positive chemical containment.

Before Ultimate CR98

After Ultimate CR98

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Ultimate 1222
Engineered Composite, High Temperature 250oC, with Extreme Chemical Resistance.

A 2 part hybrid novalac system ideal for extreme harsh chemical, solvent resistant applications, but also subjected to temperatures in excess of 250 degrees C.

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Nycote

Nycote is a unique crystal clear polymer resin coating that provides years of protection against chemical and ultraviolet corrosion on terrous and non ferrous metals, galvanised, anodised and painted surfaces. We also have formulations for use on fibreglass, wood, concrete and stone.

Multiple Surfaces.
Formulated for use on painted or primed ferrous metal substrates, or galvanised or stainless steel, direct to bare or anodised aluminium, other non-ferrous metals and alloys, wood, tile, concrete, brick, masonry, stone and fibreglass; suitable for internal, external or submerged uses.

Protects
Preserves valuable assets and increaes their life span through single-pack, thin film envelope pretection. One coating lasts up to 10 years, depending on material covered (2 years for fibreglass).

Corrosion Resistant.
Impervious to acid rain, salt water, slat air, bird droppings, bugs, bleaches, acids, ammonia, chlorine, bromine, astringent cleaners, corrosive salts, road chemicals, fertilisers and other damaging agent.

Flexible.
Expands and contracts with the substrate through an extremely wide temperature range. Won't chip, crack or peel.

Thermodynamic.
Up to 150°C

Durable.
Depending on material coverred one coating lasts up to ten years (2 on fibreglass). Re-application after years of protection will extend the life of fibreglass, metal and painted surfaces, indefinitely.

Weather Resistant
Impermeable, smooth finish blocks U.V. radiation and prevents surface oxidation and fading: will not yellow or crack.

Rejuvenates.
Restores faded or oxidised surfaces to a 'like new' condition, e.g. vehicles, metal buildings, tanks, etc.

Reduces Maintenance
Highly cleansable surfaces resists build up of dirt, dust, mould, milew, algae, etc.

Indefinitely Maintainable
Self-priming, self levelling, self annealing coating is easily cleaned with soap and water. Approved for use in food precessing environments.

High Cleansability
Smooth slick surface minimises adhesion and is easily cleaned with soap and water. Approved for use in food processing environments.

Non-Conductive and Static Free
Won't conduct electrical current or promote static electricity. Prevents harmful electrolysis.

Easily Applied
Can be professionally applied using HVLP, compressed air or airless sprayer, poly-sponge brush or lint free cloth; coated substrate dries to the touch in 15 minutes and substrate can be handled in one hour.

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Ultimate VE100
Corrosion, Chemical an Abrasion Resistant Composite With Quick Return To Service.

VE100 is a polymer resin matrix with infused engineered additives that allows continuous immersion in aggressive Chemical Environments from pH 0 to 13.

VE100 is suitable for temperatures of 115oC immersed and 175oC non immersed applications.

VE100 is resistant to over 1000 commonly used chemicals at different strengths and temperatures including;

• Acetic Acids
• Alcohols
• Bleaches
• Calcium Chloride
• Chromic Acids
• Citric Acids
• Fatty Acids
• Fuels
• Hydrochloric Acid
• Hydrofluoric Acids
• Jet Fuels
• Methanol
• Nitric Acids
• Phosphoric Acids
• Plating Solutions
• Sea Water
• Sodium Hydroxide
• Sodium sulphate
• Sulphuric Acids
• Toluene
• Xylene

Industries Used:

Process Tanks, Chemical Storage Tanks, Pipes, Fume Gas Desulfizing Systems (FGD), Scrubbers, Ducts.

Corrosion Resistant Flooring while incorporated with aggregates

Waste Water Treatment Systems

Food Storage Tanks and Pure Water Systems

Benefits:

• Replaces rubber, Stainless Steel and GRP Linings
• Long Maintenance – Free Life.
• Excellent Abrasion, Corrosion, Chemical Resistance due to engineered additives.
• High Substrate Bond Strength.

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Ultimate Ceramic Composite Liners

Ultimate Ceramic Coatings is capable of lining all shapes and sizes of pipes using one piece cylindrical silicon carbide or alumina. These high tech ceramics will give Processing Plants around the world the relief of knowing that our Ultimate Ceramic Composite Liners will outlast rubber by at least 4 times and also save the company countless hours on maintenance downtime.

We manufacture and supply SiSiC liners from 50mm NB up to 500mm NB.

Ultimate Ceramic Coatings is also able to line Cyclone Distribution Units using a combination of Silicon Carbide Liners and Alumina Ceramic Tiles.

Contact us for more information about Ultimate Ceramic Composite Liners